{"id":2389,"date":"2026-08-15T15:56:17","date_gmt":"2026-08-15T07:56:17","guid":{"rendered":"https:\/\/www.madeforsilicone.com\/product\/medical-lsr-overmolded-nebulizer-cup-with-pc-housing\/"},"modified":"2026-08-15T15:56:17","modified_gmt":"2026-08-15T07:56:17","slug":"medical-lsr-overmolded-nebulizer-cup-with-pc-housing","status":"publish","type":"product","link":"https:\/\/www.madeforsilicone.com\/pl\/product\/medical-lsr-overmolded-nebulizer-cup-with-pc-housing\/","title":{"rendered":"Medyczny kubek do nebulizatora z pow\u0142ok\u0105 z LSR i obudow\u0105 z PC"},"content":{"rendered":"<p>Built for medical nebulizer systems, respiratory therapy devices, and inhalation drug delivery equipment, Medical LSR Overmolded Nebulizer Cup with PC Housing is a medical and healthcare silicone component centered on material system: Liquid Silicone Rubber + Polycarbonate; process: Two-Shot Injection Molding (LSR Over PC); base material: Medical Grade PC. This configuration is intended for buyers who need a production-ready part rather than a generic off-the-shelf silicone item.<\/p>\n<p>W przypadku program\u00f3w OEM i program\u00f3w realizowanych na zam\u00f3wienie praktyczne pytania dotycz\u0105 tego, jak dana cz\u0119\u015b\u0107 pasuje do konstrukcji, na jakie obci\u0105\u017cenia musi by\u0107 odporna oraz kt\u00f3re wymiary lub interfejsy maj\u0105 kluczowe znaczenie. W poni\u017cszych sekcjach wyodr\u0119bniono wymagania eksploatacyjne, informacje dotycz\u0105ce materia\u0142\u00f3w i proces\u00f3w oraz szczeg\u00f3\u0142y zastosowania, co pozwala na bardziej efektywn\u0105 ocen\u0119 produktu.<\/p>\n<h2>Priorytety w zakresie projektowania funkcjonalnego<\/h2>\n<ul>\n<li>The overmolded silicone material is specially formulated for medical applications. It offers excellent biocompatibility and is suitable for inhalation-related environments.<\/li>\n<li>ISO 10993 biocompatibility compliant<\/li>\n<li>USP Class VI certified material<\/li>\n<li>Odorless, non-toxic, and stable under long-term use<\/li>\n<li>Developed for direct or indirect patient contact<\/li>\n<li>The LSR is permanently bonded to the PC substrate through precision injection molding, forming a seamless sealing interface.<\/li>\n<li>Eliminates traditional O-rings and manual assembly<\/li>\n<\/ul>\n<h2>Konfiguracja techniczna<\/h2>\n<table>\n<tbody>\n<tr>\n<th>Nazwa produktu<\/th>\n<td>LSR Overmolded PC Nebulizer Cup<\/td>\n<\/tr>\n<tr>\n<th>Material System<\/th>\n<td>Liquid Silicone Rubber + Polycarbonate<\/td>\n<\/tr>\n<tr>\n<th>Proces<\/th>\n<td>Two-Shot Injection Molding (LSR Over PC)<\/td>\n<\/tr>\n<tr>\n<th>Base Material<\/th>\n<td>Medical Grade PC<\/td>\n<\/tr>\n<tr>\n<th>Overmold Material<\/th>\n<td>Medical Grade LSR<\/td>\n<\/tr>\n<tr>\n<th>Transparency<\/th>\n<td>High optical clarity<\/td>\n<\/tr>\n<tr>\n<th>Temperature Resistance<\/th>\n<td>-40\u00b0C to 134\u00b0C<\/td>\n<\/tr>\n<tr>\n<th>Sterilization Methods<\/th>\n<td>Autoclave, EO, Gamma<\/td>\n<\/tr>\n<tr>\n<th>Biocompatibility<\/th>\n<td>ISO 10993 \/ USP Class VI<\/td>\n<\/tr>\n<tr>\n<th>Structure Type<\/th>\n<td>Soft-hard integrated sealing component<\/td>\n<\/tr>\n<tr>\n<th>Reusability<\/th>\n<td>Designed for repeated use<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h2>Where the Part Is Used<\/h2>\n<ul>\n<li>Medical nebulizer systems<\/li>\n<li>Respiratory therapy devices<\/li>\n<li>Inhalation drug delivery equipment<\/li>\n<li>ICU respiratory support systems<\/li>\n<li>Home healthcare nebulization devices<\/li>\n<li>Medical gas and fluid control systems<\/li>\n<\/ul>\n<h2>Design Notes for Production<\/h2>\n<ul>\n<li>The product is produced through a precision two-step injection molding process:<\/li>\n<li>PC Injection Molding Medical-grade polycarbonate is molded into the structural base, forming the rigid housing and internal flow channels.<\/li>\n<li>LSR Overmolding Liquid silicone rubber is injected onto the PC substrate, forming soft sealing structures and functional interfaces.<\/li>\n<li>Permanent Bonding Formation Under controlled temperature and pressure, LSR chemically or mechanically bonds with PC, forming a durable integrated structure.<\/li>\n<li>Silicone rubber has natural chemical inertness, making adhesion to PC challenging. This is solved through:<\/li>\n<li>Self-bonding medical-grade LSR formulations<\/li>\n<\/ul>\n<h2>FAQ for Engineering Buyers<\/h2>\n<h3>What is the benefit of LSR overmolding compared to traditional assembly?<\/h3>\n<p>LSR overmolding eliminates separate sealing components such as O-rings, reducing leakage risk and improving long-term stability.<\/p>\n<h3>Is the product suitable for repeated sterilization?<\/h3>\n<p>Yes, it is designed for repeated autoclave sterilization between 121\u00b0C and 134\u00b0C without performance degradation.<\/p>\n<h3>Does the silicone become hard or degrade over time?<\/h3>\n<p>Medical-grade LSR maintains elasticity and mechanical stability under long-term use.<\/p>\n<h2>Analiza zapyta\u0144 ofertowych i rysunk\u00f3w technicznych<\/h2>\n<p>Decyzja o dopuszczeniu do produkcji powinna opiera\u0107 si\u0119 na rzeczywistych rysunkach technicznych i wymaganiach aplikacyjnych, a nie wy\u0142\u0105cznie na tre\u015bci zawartej w katalogu. Powy\u017csze specyfikacje mog\u0105 s\u0142u\u017cy\u0107 jako punkt odniesienia przy ustalaniu wymiar\u00f3w, interfejs\u00f3w i oczekiwanych parametr\u00f3w u\u017cytkowych cz\u0119\u015bci wykonanej na zam\u00f3wienie.<\/p>","protected":false},"excerpt":{"rendered":"<p>Medical LSR Overmolded Nebulizer Cup with PC Housing. For Medical nebulizer systems. Custom medical and healthcare silicone component for OEM and&#8230;<\/p>","protected":false},"featured_media":2388,"template":"","meta":[],"product_brand":[],"product_cat":[2023,2024],"product_tag":[2025,2026,2027,2028,2029,2030,2031,2032,2033,2034,2035,2036,2037,2038,2039,2040,2041,2042,2043,2044,2045,2046,2047,2048,2049,2050],"class_list":["post-2389","product","type-product","status-publish","has-post-thumbnail","product_cat-medical-healthcare","product_cat-overmolding-insert-molding","product_tag-aerosol-therapy-components","product_tag-autoclave-resistant-materials","product_tag-high-temperature-sterilizable-components","product_tag-icu-respiratory-equipment-parts","product_tag-inhalation-drug-delivery-system","product_tag-iso-10993-biocompatible-materials","product_tag-liquid-silicone-rubber","product_tag-lsr-overmolding","product_tag-medical-device-components","product_tag-medical-grade-lsr","product_tag-medical-inhalation-device","product_tag-medical-plastic-silicone-assembly","product_tag-medical-sealing-components","product_tag-medical-silicone-components","product_tag-nebulizer-cup","product_tag-pc-polycarbonate-medical-parts","product_tag-precision-injection-molding","product_tag-respiratory-device-components","product_tag-respiratory-therapy-equipment-parts","product_tag-silicone-rubber-pc-overmolding","product_tag-silicone-sealing-technology","product_tag-silicone-valve-components","product_tag-soft-hard-combination-parts","product_tag-transparent-pc-housing","product_tag-two-shot-injection-molding","product_tag-usp-class-vi-silicone","first","instock","shipping-taxable","product-type-simple"],"_links":{"self":[{"href":"https:\/\/www.madeforsilicone.com\/pl\/wp-json\/wp\/v2\/product\/2389","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.madeforsilicone.com\/pl\/wp-json\/wp\/v2\/product"}],"about":[{"href":"https:\/\/www.madeforsilicone.com\/pl\/wp-json\/wp\/v2\/types\/product"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.madeforsilicone.com\/pl\/wp-json\/wp\/v2\/media\/2388"}],"wp:attachment":[{"href":"https:\/\/www.madeforsilicone.com\/pl\/wp-json\/wp\/v2\/media?parent=2389"}],"wp:term":[{"taxonomy":"product_brand","embeddable":true,"href":"https:\/\/www.madeforsilicone.com\/pl\/wp-json\/wp\/v2\/product_brand?post=2389"},{"taxonomy":"product_cat","embeddable":true,"href":"https:\/\/www.madeforsilicone.com\/pl\/wp-json\/wp\/v2\/product_cat?post=2389"},{"taxonomy":"product_tag","embeddable":true,"href":"https:\/\/www.madeforsilicone.com\/pl\/wp-json\/wp\/v2\/product_tag?post=2389"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}